The Benefits of Incorporating Rapid Prototyping in Your Manufacturing

From a simple concept to launch, a product goes through many tests to assure its viability in the market. Even then, around 95% of new consumer products fail. 

Product launch doesn’t guarantee success. That’s why manufacturers have to pay close attention to the developmental phase. Before any product goes on the shelves, you have to test it as many times as needed.

Extensive research and testing are the keys to success. Rapid prototyping helps you with these. Keep on reading to learn the benefits of incorporating it into your process.

Faster Product Development

One of the best advantages of rapid prototyping is in its name. It allows for faster product development. As such, you to get your merchandise into the market sooner.

The manufacturing process includes the production of several prototypes. The whole product development lifecycle requires different types, such as low-fidelity and high-fidelity.

The fidelity types categorize prototypes by the degree of accuracy. A low-fidelity prototype is a simple mock-up made for testing the broader concept. A high-fidelity one appears and functions closer to the end product.

Engineers can also categorize prototypes based on the current product development stage. They fit into all primary stages of the design process, which are as follows:

  • Product planning
  • Conceptual design
  • Embodiment design
  • Detailed design

You can use rapid prototyping at any stage and for whatever purpose. It lets you turn your concept into a test subject faster. As a result, it speeds up the whole product development process.

Some parts of the process can’t move on until after a new prototype arrives. You can’t find faults without seeing the concept in physical form. Only after you review a prototype can you approve or fix your product.

Lower Development Costs

Faster development doesn’t come with higher costs with rapid prototyping. In the manufacturing industry, your expenses are lower the sooner you get your product out the door.

Any time-saving measures, especially in the early development stage, can help your bottom line. Testing, designing, and fixing issues go more smoothly when you get prototypes ASAP.

Rapid prototyping also minimizes the development costs of iterations because design teams don’t need as many prototypes for assessment. They can perform tests without high financial risks.

It also helps you save on costs after the product launch. Did you know fixing an issue after a release is about four to five times more expensive than discovering it during the product development phase?

The sooner you discover a flaw, the less it will cost you to fix it. Rapid prototyping is best for extensive testing. You get to assess a product all you want before launch.

Exploring New Concepts

Do you want to test a new concept or idea? Rapid prototyping allows you to explore anything you create.

Many great ideas are a spur-of-the-moment thing. Others come after hours of deliberation. Either way, you want to be able to act on that concept ASAP to test its viability. 

You can also act quickly based on internal or customer feedback. Do you want to see if it’s a good idea or not? Go with rapid prototyping, and you’ll get your answer soon.

Even if the idea isn’t successful, the money spent on rapid prototypes isn’t a waste. It served its purpose – to provide you with answers. You’ll also gain more insight into what works and what doesn’t.

Increased Risk Mitigation

Product failure is a real risk even after you’ve successfully launched it. One of the only ways to avoid it is with a thorough evaluation of the design.

Fixing an issue after release isn’t only expensive, but it damages your brand’s reputation, as well. You have to recall the goods and hire a product destruction company.

You may face a community backlash. Worse, you might even have to deal with lawsuits. To avoid these risks, you have to spot the design flaws and find remedies before they get into the consumer’s hands.

A launch is only successful if you’ve validated all the risks in all steps of the product development cycle. Rapid prototyping helps you with mitigation by allowing you to analyze at any stage. 

Some manufacturers often overlook the prototyping processes because they take so long. As a result, their teams can’t test the product as much as they want. This misstep leads to higher risks of product failure, which is why you might wonder why certain products are on the shelf.

Rapid prototyping solves these problems for the manufacturer. It allows a detailed physical analysis, which helps you reduce the risks of expensive and critical errors. Your team can quickly make any modification needed before it damages your brand. 

Market Validation

What does the market say about your product? You’ll know sooner if you can send out prototypes more often.

Rapid prototyping allows you to include your market in the product development cycle. The intended users can test these and provide invaluable feedback.

Before you order full-scale manufacturing, you can test how well your market receives the product. You can determine its viability and effectiveness. You may also gain insight to help you get ahead of your competitors.

If you want to test a new feature of an existing product, building a prototype is the best way to go about it. You can assess the way your users interact with it. It also can identify any issues before you make it official.

You can also use rapid prototyping to involve your stakeholders. With it, you can turn a concept into something tangible, something you can show to the higher-ups.

It encourages communication, and they can provide feedback, as well. It’s a way to assure them of their investment in your product, as well.

Incorporate Rapid Prototyping in Your Processes

Rapid prototyping fits in all types of manufacturing processes. If you want to enjoy the benefits above, assess how you can use them for product development.

However, it may not fit your business needs. Make sure to review it more thoroughly before you make the jump.

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